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Home3D PrintingRoboze helps Ducati Lenovo develop new challenger for 2022 MotoGP season

Roboze helps Ducati Lenovo develop new challenger for 2022 MotoGP season

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Excessive-temperature industrial-grade 3D printer producer Roboze has turn into a technical companion of the Ducati Lenovo MotoGP group. 

On this position, forward of the 2022 season, Roboze labored with the Italian outfit (also called Ducati Corse), to assist develop sections of fairing in addition to warmth shielding for its Desmosedici GP motorcycle. In doing so, the agency enabled the standard and lead occasions of those components to be improved considerably, and it now intends to lend its design and manufacturing experience to the group for the remainder of the present sequence.

“Because of Roboze’s 3D printing know-how for tremendous polymers and composites, now we have been in a position to considerably velocity up the manufacturing of aerodynamic elements with unbelievable mechanical properties.” says Riccardo Savin, Ducati Corse Automobile Dynamics and Design Supervisor. “We’re very pleased with this technical partnership and plan to extend the usage of their know-how given the encouraging outcomes obtained.”

Ducati Corse's Jack Miller riding the team's 2022 MotoGP challenger.
Ducati Corse’s Jack Miller using the group’s 2022 MotoGP challenger. Photograph through Ducati Corse.

The rise of Roboze’s ‘superpolymers’ 

Over the past 9 years, Roboze has established a portfolio of high-temperature methods in addition to its personal vary of ultra-rigid thermoplastics, which it dubs ‘super-polymers.’ The agency launched the latest of those, Helios PEEK 2005, simply final month. Because of its ceramic fiber reinforcement, the filament options the power, stability and lightness wanted to handle demanding aerospace functions. 

Roboze’s newest super-polymer joins its present vary of Carbon PEEK, Carbon PA, PEEK and ULTEM AM9085F supplies, which it continues to optimize and deploy inside new use circumstances. In October 2021, as an example, the corporate unveiled a round financial system program, designed to permit its customers to recycle 3D printed components, after introducing its Roboze Automate process-streamlining system earlier within the yr. 

These ongoing investments in its portfolio have seen Roboze rewarded with a rising checklist of companions and functions, as its applied sciences proceed to satisfy contemporary engineering challenges. Typically, the excessive power and thermal stability of components produced through its methods and polymers, have made them ultimate for addressing the wants of aerospace companies, with the likes of Leonardo adopting Roboze 3D printing

Equally, in April final yr, college students on the College of Colorado Boulder labored with the corporate to construct cosmic storm-monitoring CubeSats. Using Roboze 3D printing, the group there discovered they had been in a position to optimize their satellite tv for pc’s design, and create components of its magnetic area sensors, whereas making them robust sufficient to face up to the trials of house. 

Using ROBOZE's 3D printing technology, Leonardo found that it could produce aerospace parts more efficiently.
Utilizing Roboze 3D printing, Leonardo has beforehand discovered it attainable to cut back the price and lead occasions of its aerospace components. Photograph through Leonardo.

Creating Ducati’s Desmosedici GP

For Roboze, motorsport has all the time had a particular attraction, and the agency reserves specific reward for the “worldwide technological innovation” it continues to spur within the manufacturing neighborhood. Relating to MotoGP, in the meantime, each few hundredths of a second could be the distinction between victory and defeat, therefore every group is forensic in refining their bikes’ setups for reaching peak efficiency. 

As a developer of applied sciences with the potential to not solely deal with prototyping however end-use functions, by way of the creation of components created from strong, light-weight and warmth resistant supplies like PEEK, Carbon PEEK, ULTEM and Carbon PA, Roboze has an enormous quantity of know-how with regards to materials science and mechatronics. 

Now, by way of its technical partnership with the Ducati Corse group, the agency has gained a chance to place this proficiency to the take a look at, within the high-octane world of MotoGP. Through the interval of greater than a yr it has labored with the Italian outfit’s crew, Roboze has deployed its composite and high-performance polymer experience to develop performance-optimized exterior panels for the Desmosedici GP. 

Particularly, Roboze says that Ducati Corse deployed its applied sciences through the “delicate take a look at phases” of the motorcycle’s half manufacturing, together with sections of its fairing along with its warmth shields. For these uninitiated on this planet of racing bikes, the previous is basically a set of strategically-placed panels which frequently manipulate airflow, in a method that results in improved grip and diminished lap occasions. 

Having efficiently contributed to the Desmosedici GP’s construct, and with the 2022 MotoGP season now underway, Roboze is about to proceed working with the group for the remainder of the sequence, supporting the manufacturing of completed elements, in addition to serving to design complicated fashions, cut back assemblies and combine new capabilities into the bike’s components. 

“We’re continually working to extend the efficiency of our tremendous supplies and the velocity of our 3D printers,” provides Alessio Lorusso, CEO of Roboze. “Supporting Ducati Corse in MotoGP makes us actually proud. Working facet by facet with Ducati Corse technicians has allowed us to be taught their wants very properly. We at the moment are prepared to provide our greatest and help them to realize necessary outcomes collectively.” 

Honda's city adventure concept.
Honda has mixed WASP 3D printing with hand-finishing to develop a singular motorcycle prototyping course of. Photograph through Honda.

AM’s motorbike-production pedigree 

It will not be probably the most distinguished of 3D printing functions, however the know-how has really been utilized quite a few occasions inside the R&D of shopper and racing bikes alike. In April 2021, it was revealed that working with WASP, Honda has begun 3D printing motorcycle prototypes, in a method which accelerates their manufacturing, whereas nonetheless permitting for them to be hand-finished and retain a excessive degree of high quality. 

On this planet of off-road motorbiking, BCN3D has additionally beforehand labored with the Elisava Racing Crew to 3D print end-use components of its all-electric mountain rescue bike. Nicknamed ‘DAYNA,’ the motorcycle options 19 additive manufactured elements, and is particularly designed for mountain rescue operations in hostile environments. 

Elsewhere, when it comes to on-track functions, CRP Expertise has regularly supported the Energica electrical motorcycle producer as properly. Working as Energica’s know-how companion, the agency has not solely supported the construct of its MotoE World Cup motorcycle, however 3D printed components of the Energica Ego street-legal bike and the Bolid-E racing bike too. 

To remain updated with the newest 3D printing information, don’t overlook to subscribe to the 3D Printing Trade e-newsletter or comply with us on Twitter or liking our web page on Fb.

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Are you on the lookout for a job within the additive manufacturing trade? Go to 3D Printing Jobs for a collection of roles within the trade.

Featured picture reveals Ducati Corse’s Jack Miller using the group’s 2022 MotoGP challenger. Photograph through Ducati Corse.



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