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As Formnext 2021 winds down in Frankfurt, Germany, we’re studying extra about a few of the bulletins made through the occasion. We lately instructed you that Nexa3D, which makes a speciality of creating ultrafast polymer 3D printers, could be showcasing its end-to-end validated AM workflow at Formnext, in addition to launching its newest system. We now have rather more details about what Nexa3D has been as much as, beginning with the 3D printer launch and together with new hires and a brand new partnership.
Nexa3D’s new XiP
First up, we’ll begin with the XiP, the corporate’s first desktop 3D printer. The resin printer has a smaller footprint than a few of Nexa3D’s different programs, and identical to the NXE 400 and dental NXD 200, makes use of the corporate’s award-winning, proprietary lubricant sublayer photo-curing (LSPc) know-how, which Nexa3D says is as much as 20 occasions extra productive than different DLP and SLA programs in the marketplace. With its excessive pace, smaller dimension, and extra reasonably priced price, the brand new XiP ought to make ultrafast LSPc printing extra accessible.
Simply because it has a smaller footprint doesn’t imply the XiP doesn’t nonetheless have a big construct quantity; 190 x 120 x 170 mm, to be precise. The printer contains a rugged, modular design, constructed out of aluminum and providing 3.8 liter print quantity, 4K STD decision that may be upgraded to 6-8K later, and a Good Resin Cartridge and Toolless Vat System. Gravity permits for touch-free materials loading, in addition to “clever polymer ranges within the vat,” for higher optimization, and electromagnets are used to clamp the Vat System in place, making materials modifications quicker and simpler.
Giant builds as much as 1.3 kg may be printed constantly, and Nexa3D’s Everlast Interface helps enhance vat life to 50,000 layers; the vats stack in a UV-blocking storage system when not in use, which implies much less spills and longer resin life. The XiP additionally options an easy-to-use open supplies platform with a sensible resin cartridge, which robotically displays shelf life and authenticates and checks materials compatibility with the present print. Supplies that may at present be used with this new 3D printer embody polypropylene- and ABS-like ones, elastomeric, PEEK-like, dental, and basic function.
“We’re aware of the challenges of at the moment’s 3D printing workflows and invested time, vitality and experience into eradicating each attainable ache level. Alongside its productiveness and security advantages, the XiP delivers a fast return on funding, low complete price of possession and has a rugged aluminum design that’s very best for a busy business surroundings,” mentioned Avi Reichental, CEO, Chairman, and Co-Founding father of Nexa3D. “We’ve thought of {that a} 20x quicker printer can be utilized 20x extra, and have designed the machine to resist the additional put on and tear that accompanies a lot printing.”
Different specs for the brand new XiP embody a high-resolution monochrome 9.3″ LCD display screen, 52 µm STD pixel dimension that may be upgraded to 25 µm, and 50 µm / 100 µm / 200 µm layer thickness. The printer can also be being launched with a completely automated desktop ecosystem and workflow, together with a wash and treatment system with xCLEAN detergent. Focused markets for this desktop resin system embody aerospace and protection, automotive, shopper merchandise, medical and dental, and industrial merchandise, and delivery will start in Q2 of 2022.
Nexa3D additionally introduced the pre-launch of its thermoplastic QLS 350 SLS system at Formnext this week, which is alleged to supply a excessive throughput of eight liters per hour at 20% job density. This Quantum Laser Sintering printer was developed to maximise uptime, pace, and suppleness as nicely, in order that customers can carry AM to the manufacturing surroundings at scale.
The system contains a distinctive gentle engine of 4 100 watt CO2 lasers, in addition to 4 exchangeable construct models that enable operators to place completed elements inside for cooling with a view to proceed printing; collectively, these options supply customers that top print pace they need. The QLS 350 works with supplies like PA11 and PA12, that are replacements for injection molding-grade supplies, in addition to high-temperature supplies like PA6, and its software program—designed to work in a cluster with a number of printers for elevated productiveness—lets customers measure the options that matter most, together with construct success price and machine uptime, due to a KPI dashboard monitor. The software program additionally operates as a digital twin, which permits customers to trace telemetrics, resembling laser energy, scan pace, and temperature, and hint outdated information to particular elements. Based on Kuba Graczyk, the Head of QLS Enterprise at Nexa3D, the QLS 350 “might change how business makes use of additive manufacturing in serial manufacturing.”
“We needed to deal with the issues related to conventional SLS programs, resembling lack of modularity and suppleness. This consists of the largest bottleneck brought on by these programs — the necessity to print and funky elements in the identical machine. The made to measure, exchangeable unit within the QLS 350 removes this bottleneck, enabling producers to proceed operations whereas a component cools, a giant step ahead for SLS programs,” Graczyk mentioned.
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The QLS 350 is now accessible for preorder on the Nexa3D’s web site, or by way of its community of resellers.
Along with strengthening its {hardware} portfolio, the corporate has been making strides in rising its crew as nicely, and started a focused recruitment marketing campaign this summer season that’s been drawing some main expertise. Final month, Nexa3D employed Sarah Goehrke as Senior Director, Strategic Communications and Ecosystems, and this week at Formnext, it’s introduced some further key management hires that can shore up the crew’s technical, advertising and marketing, and gross sales actions.
L-R: Dr. Mehdi Mojdeh, Nina Swienton, Melissa Hanson, Michael Currie
First, 3D printing know-how improvement professional Dr. Mehdi Mojdeh joined the corporate in September as Vice President of Engineering. With greater than 20 years of management and technical expertise, he was majorly concerned in creating a number of 3D printing processes at 3D Methods, earlier than becoming a member of Align Expertise to develop extra AM applied sciences and their purposes. Starting her tenure this month, senior advertising and marketing government Nina Swienton was appointed Nexa3D’s new Chief Advertising and marketing Officer, bringing her 20 years of expertise in constructing manufacturers and dashing progress for software program and technology-based B2B corporations to the place. She was beforehand a Vice President of Advertising and marketing at Protolabs, main branding, product advertising and marketing, and demand era efforts for seven years.
Michael Currie was employed this month as the corporate’s new Vice President, Common Supervisor Desktop Enterprise Unit, and his management started with the launch of the aforementioned new ultrafast polymer desktop XiP 3D printer. Currie has loads of Trade 4.0 expertise and has led new product launches, rising gross sales groups in high-tech sectors, and go-to-market initiatives in government management roles at corporations like HubSpot, Formlabs, and most lately Gecko Robotics. Lastly, Melissa Hanson, Nexa3D’s new Vice President, Product and Advertising and marketing Administration, was additionally employed this month, with over 15 years of expertise driving progress for SaaS and manufacturing know-how corporations and loads of ardour for locating the true tales of how AM can enhance lives. Till 2017, she was the Head of Advertising and marketing for Stratasys’ Americas area, and applied efficient new go-to-market methods for 3D printers, half providers, and supplies, and whereas serving after as Vice President of Advertising and marketing for Trimble’s Transportation sector, Hanson was answerable for a serious efficiency advertising and marketing transformation.
“We’re rising by leaps and bounds, attracting a world class group of kindred spirit to our firm, in order that collectively, we are able to do the most effective work of our skilled journey,” Reichental mentioned. “I’m tremendous excited to welcome a gaggle of outstandingly completed teammates to our firm. Our mission is to digitize provide chain sustainably. We exist to democratize entry to reasonably priced, helpful, and sustainable, additively manufactured merchandise which are good for humanity and our planet. After we based Nexa3D, some 5 years in the past, we understood that the day earlier than one thing is really breakthrough, it’s simply one other loopy concept. We knew that desires take time, and quite a lot of perseverance to perform. As we speak, our desires are now not simply loopy concepts…they’re changing into actual breakthroughs and with that the means to scale and lead.”
The final piece of Formnext information from Nexa3D is its new partnership with AI-powered manufacturing software program startup Oqton, which was lately acquired by 3D Methods. Nexa3D desires to fulfill the demand for 3D printed patient-specific dental home equipment and aligners, and as such has launched a brand new dental software program, powered by Oqton, that can assist develop the attain and utility of its AM dental manufacturing options.
“This partnership with Nexa3D helps to serve the rising demand for additively manufactured dental fashions, restorations, and aligners. We partnered with Nexa3D to develop entry to our automated and good dental manufacturing software program instruments, in order that extra dental manufacturing clients can simply meet their high quality necessities and constantly drive productiveness and operational enhancements as they scale their dental manufacturing operations,” mentioned Oqton CEO Ben Schrauwen. “Our software program is powered by AI that allows steady studying, considerably decreasing human error whereas enhancing effectivity and high quality all through all the manufacturing course of, delivering better machine productiveness and appreciable time-savings.”
Nexa3D’s dental portfolio consists of licensed dental supplies, the NXD 200 dental manufacturing 3D printer, automated post-processing options, and now Oqton’s software program, which gives autonomous help, label creation instruments that robotically generate lattice or cone helps for 3D printing at scale and decreasing post-processing, and a high-density nesting and packing software that gives what the corporate says is the market’s “highest density automated nesting.” Utilizing this software program, dental labs and aligner producers can automate their workflows and hint each motion from the dental manufacturing course of, and, paired with the NXD 200, can decreased decrease prices and better throughput.
The brand new Oqton Software program for Nexa3D is out there for buy instantly from licensed resellers.
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