Get Extra from Machining with the Machine Tending Resolution

If you happen to’re like most machinists, you’re all the time in search of methods to extend the capability of your CNC machines and cut back pricey downtime.

You are operating a busy machine store and you may’t afford having machines sit idle for giant parts of the working day. Even a brief machine stoppage can result in vital losses in manufacturing, and thus earnings.

How will you cut back the downtime?

A method may very well be to rent a number of new machinists. Nevertheless it’s very arduous to seek out certified machinists proper now. Is there one other answer?

We discover machine store house owners typically overlook robotic machine tending as a means to enhance their operations. They fear they do not have the proper expertise or information to deploy robots, so they’re hesitant to undertake the expertise.

The reality is, an efficient robotic machine tending answer can have a dramatic impression in your operations. And with our new Machine Tending Resolution, it is simpler than ever to maintain your machine store operating easily and effectively.

Why machine tending is the proper activity to automate

As a machine store proprietor or operator, you need to depend all the things. Even saving 1 second on a single CNC program can prevent $1000 a 12 months when working a double shift.

Many elements have an effect on the fee to machine a mechanical half, together with dimension, materials, particular machining operations, and design.

However an unlimited issue is person-hours.

Machine tending is the method of loading and unloading components from a CNC machine. When carried out manually, it may add loads of additional time and work to your machining processes. Most individuals view it as a low-value exercise, which it’s. Nevertheless, when you do not give it sufficient focus, guide machine tending can add vital additional time to your course of.

Robotic machine tending is one strategy to shave time without work your machining operations. Right here, a robotic hundreds and unloads components from the CNC machines, giving your employees additional time to finish extra value-added duties. It will possibly additionally assist cut back operator fatigue and enhance security.

Welcome the Robotiq Machine Tending Resolution

We simply launched a brand new Machine Tending Resolution on the Automate 2022 commerce honest. That is the most recent in our line of off-the-shelf robotic utility options, which enable you stand up and operating shortly with robotic automation.

The Machine Tending Resolution is designed to work with UR robots and may be very versatile within the machining operations it helps. You may simply configure it to work with quite a lot of CNC machines, robotic equipment, sensors, and setups.

There are 3 variations of the answer to assist several types of machine tending:

1. Single gripper — This model of the answer comes with a single Hand-E gripper, making it an economical answer and appropriate for operations the place time is not vital.

2. Twin gripper — The Machine Tending Resolution additionally is available in a dual-gripper model. A terrific benefit of utilizing a twin gripper is that it reduces the cycle time. The robotic can decide up the finished half from the CNC machine and place the following half with a single motion of the arm. It’s typically a no brainer to go along with this feature due to the fast ROI.

3. Copilot setup — With this model, you’ll be able to customise the Machine Tending Resolution in your personal particular setup. That is appropriate if you will want a customized gripper.

How straightforward is it to program the Machine Tending Resolution?

One concern that machinists typically have is that they do not have the programming experience to create robotic applications.

If this can be a concern for you, don’t fret. The answer makes it extraordinarily straightforward to program your machine tending program.

The Machine Tending Resolution’s performance facilities on our URCap for UR robots: the Machine Tending Copilot. Like our earlier “Copilot” software program options, this gives all of the performance that you will want to deploy a machine tending robotic.

Machine Tending Copilot gives performance for the duties of:

• Half presentation

• Robotic sequence technology

• Half loading and unloading

• Insertions into chucks and vises

• Cleansing

• Door administration

• Button and pedal presser administration

These functionalities come pre-deployed within the robotic {hardware} and work out-the-box. The Machine Tending Resolution comes with the {hardware} and software program that you could automate your machining processes.

What are the advantages of the Machine Tending Resolution?

There are numerous advantages to utilizing the Machine Tending Resolution as a substitute of the guide machine tending that you’re in all probability utilizing proper now.

Some vital advantages of utilizing the answer are:

• Enhance your machining capability — Once you take away the human operator out of your machining operations, you additionally considerably cut back the gaps between the machining of every half. This will increase the capability of your CNC machine.

• Fast deployment — Not all robotic machine tending options are as straightforward to deploy as ours. In comparison with an ordinary set up, the Robotiq Machine Tending Resolution can prevent a whopping 75% of the set up time!

• Scale back changeover programming instances — Everytime you change to a model new product line, you could replace your robotic program. With the Robotiq answer, it can save you as much as 70% of the programming time in comparison with different robotic options.

• Earn a fast return on funding — Contemplating that each second saved in a machining operation can prevent $1000 a 12 months, it is simple to see how the Robotiq Machine Tending Resolution pays for itself shortly. Our customers can typically see a payback interval of lower than 6 months.

Learn how to discover out if it is the proper answer for you

How will you discover out if the Robotiq Machine Tending Resolution is best for you?

A terrific place to start out is to look on our case examine web page the place you’ll be able to see how different corporations like yours have carried out robotic machine tending. You may also use our ROI calculator to see how a lot you can save by automating your machining operations.

In case you are operating a machine store, it is probably {that a} machine tending robotic is a good suggestion for you. The Machine Tending Resolution is a simple and fast strategy to cut back downtime and preserve your machine store operating easily.

What questions do you’ve got concerning the Machine Tending Resolution? Inform us within the feedback under or be part of the dialogue on LinkedIn, Twitter, Fb, or the DoF skilled robotics group.