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Formnext 2021 is occurring in Frankfurt, Germany proper now, and we’ve been inundated with bulletins of new {industry} partnerships, new {hardware}, and extra, because the AM {industry} revels in being collectively in-person once more. Whereas there are clearly much less attendees this yr than in years previous, Formnext, touted because the AM {industry}’s largest annual occasion, nonetheless welcomed over 600 exhibitors, greater than half of that are worldwide firms, and everybody in attendance is required to be both vaccinated in opposition to, or recovered from, COVID-19. We’ve received some extra bulletins to share with you from the present ground now.
Raise3D Giant-Format RMF500 FFF 3D Printer
First up, AM options supplier Raise3D introduced the launch of its large-format RMF500, an FFF system for small-batch manufacturing so the corporate’s industrial clients can increase their enterprise with speedy, repeatable printing of sturdy, stiff, heat- and impact-resistant carbon fiber bolstered end-use components. It was designed to fulfill the manufacturing calls for of high-level manufacturing with three primary options: correct manufacturing repeatability, giant construct quantity and excessive pace, and high-performance materials utilization.
For the primary function, Raise3D says the sturdy RMF500 has a low clearance linear motor pushed system that may assist obtain fashions with a 0.001 mm accuracy alongside the X and Y axes, and 0.0009765 mm precision alongside the Z axis. It additionally has 1μm closed-loop synchronous management, which might lower pace variations with motor load adjustments. The RMF500 has a 500 x 500 x 500 mm construct space, can print two jobs on the identical time with its Impartial Twin Extruder (IDEX) system, and is claimed to succeed in printing speeds of as much as 300 mm a second. Moreover, the system solely makes use of a carbon fiber bolstered filament that was curated to supply a low shrinkage ratio and better rigidity, and doesn’t require a heated chamber, making the printer far more environment friendly. The brand new RMF500 additionally has 4 supersized 2.5 kg cartridges, so it could actually robotically change between primary and auxiliary ones and supply continuous printing. You may study extra at Raise3D’s Formnext Sales space G79, Corridor 12.1.
Xact Metallic Launches XM200G Metallic 3D Printer, Drops Value of XM200C
One other firm launching a brand new system at Formnext this week is Xact Metallic, with its XM200G steel 3D printer collection. The printer, with a construct quantity of 150 x 150 x 150 mm, makes use of a high-performance galvanometer system for sooner print occasions, in addition to to assist a multi laser configuration, which the XM200G additionally gives, with 100, 200 and 400W fiber lasers out there. When it deploys a multi laser configuration, this new printer is claimed to supply a 66% overlapping space at 50μm spot dimension, and a 100% overlapping space at 100μm spot dimension. One in all XAct’s targets is to make steel powder mattress fusion (PBF) extra accessible to the smaller and medium-sized firms, which is why the corporate additionally introduced at Formnext that it has lowered the value level of its XM200C printer from $90,000 to $65,000.
“With pricing starting at a US MSRP of $90,000, the XM200G household is right for printing components the place high-performance purposes and print pace are important. The introduction of the XM200G is one other instance of how Xact Metallic continues to mix the necessities of steel powder mattress fusion and breakthrough expertise to determine a brand new stage of worth and efficiency for additive manufacturing,” stated Xact Metallic’s CEO Juan Mario Gomez.
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“We’re very excited to supply a beginning MSRP of $65,000 for our XM200C steel 3D printer to permit extra clients to learn from steel laser powder mattress fusion expertise.”
You study extra at Xact Metallic’s Formnext Sales space C102, Corridor 12.0.
Optomec’s Two Automated, Excessive-Quantity 3D Printers
To not be outdone, steel and electronics AM options supplier Optomec is showcasing not one, however two new 3D printers at Formnext this week—a steel LENS system and an electronics Aerosol Jet one, each of which have been designed for prime quantity manufacturing, automated for part-handling, and include user-friendly software program for what the corporate calls “error-free job sequencing.” First is the compact, all-in-one HC-TBR, which makes use of Directed Power Deposition (DED) to restore and construct steel components out of a number of alloys. This technique, designed for producers searching for inexpensive methods to provide and restore titanium parts, comes with a supposed industry-first function, because it makes use of superior laser optics to remotely change the facility profile and dimension of its laser beam, which sounds actually cool and in addition helps pace up the print course of as effectively. It will probably additionally course of reactive steel alloys, like titanium, at excessive quantity in an oxygen-free chamber.
Optomec’s second 3D printer to be highlighted at Formnext is its new Aerosol Jet HD2 electronics printer for 3D semiconductor packaging and meeting—an {industry} that’s affected by provide chain points in the mean time. Leveraging its patented Aerosol Jet expertise, the system can print excessive decision circuitry, with options that Optomec says are as small as 10 microns, and it additionally gives a novel strategy for shelling out conformal 3D interconnects between chips, parts, die, and substrates. With its improved efficiency at excessive sign frequencies, which permits for lowered energy consumption and longer vary in segments like automotive radar and 5G communications, the Aerosol Jet HD2 can act as a drop-in alternative system for the normal method of utilizing wire bonds to attach electrical parts, which might trigger excessive scrap and has poor sign efficiency. Go to Optomec at Sales space E101, Corridor 12.0, at Formnext.
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