When KOYO ELECTRONICS INDUSTRIES CO., LTD. skilled a surge in demand for its in-car contact panels, the producer responded by reallocating employees away from handbook post-production inspection duties to deal with bottlenecks elsewhere. It was a call that finally led to expert labor shortages on repetitive, finish of line contact panel testing processes.
KOYO wanted to deploy automation that may deal with the vary of forces suited to touchscreen inspection functions, may be deployed safely beside people with out the necessity for security fencing and all in a compact kind to keep away from important adjustments to current traces. The corporate selected a Common Robots UR3 cobot, which comes with built-in adjustable drive mode capabilities, quite a few security options designed to allow secure human-robot collaboration, and a space-saving footprint.
Productiveness elevated 31%
The tip outcomes are very good: The UR3 deployment elevated productiveness at KOYO by 31%. The variety of individuals required to deal with contact panel inspection duties was halved from two to at least one, liberating employees to give attention to extra ergonomic, greater worth duties, together with cobot operation. And ROI was achieved in simply twelve months.
When the UR3 touches the contact panel with a stylus and no errors are discovered, an “OK” message is displayed, and the inexperienced sign tower mild is activated. If an abnormality is detected, an “NG” is displayed and the purple sign tower is activated together with a steady buzzer sound. In consequence, the individual in cost is instantly alerted to the abnormality and may reply.