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How will you begin automating a screwdriving or different fastening process? On this fast information for meeting automation freshmen, we shine the highlight on fastening.
Your meeting course of possible has a whole lot of completely different operations. Gluing, nailing, riveting, and plenty of extra.
Of all of the duties that you simply would possibly carry out, screw fastening might be probably the most ubiquitous within the manufacturing business. Even with the large advances in meeting expertise over the past 60 years or extra, screw fastening has remained one of the crucial standard meeting operations.
This ubiquitousness makes screw fastening an enormous alternative for robotic automation. In the event you can automate your screwdriving duties, you may instantly begin to optimize a major a part of your meeting course of.
With the proper method, screw meeting automation does not have to be advanced. In truth, it may be very simple.
This is our highlight on screw meeting automation.
What’s screw meeting automation?
Screw meeting automation is the applying of robots or different automated machines to screw fastening operations. An automatic machine — fitted with a particular screwdriving device — transports screw fasteners to the workpiece. It then applies a managed torque to drive the fasteners into the workpiece.
In addition to robots, there’s a vary of various choices for screw meeting automation. These vary from easy, semi-automated options to fully automated manufacturing strains.
Primary forms of meeting automation
The 3 fundamental forms of screw meeting automation you would possibly discover are:
- Absolutely automated — This typical kind of automation is utilized in low-mix, high-volume manufacturing environments. All the meeting course of is usually automated, with fastening being only one step. Robots is perhaps used or one other kind of meeting machine.
- Semi-automated — Right here, human staff are nonetheless performing the key a part of the fastening process. Nonetheless, they’re aided by semi-automated machines, corresponding to computerized screw dispensers.
- Versatile automation — Collaborative robotic screw automation comes underneath this class. The robotic turns into a versatile device alongside human staff, however the whole fastening process is carried out by the robotic.
Find out how to inform in the event you’re prepared for screwdriving automation
You would possibly marvel in the event you’re prepared to use meeting automation to your course of.
We discover that some producers resist including meeting automation as a result of they’re uncertain if their meeting course of is appropriate. However in the event you aren’t already utilizing some form of meeting automation, it is extremely possible that you’re prepared.
As automation skilled Eric Johnson says:
“Automation is and must be an meeting prerequisite, quite than an enhancement of a conventional apply. Some industries succeed at this. Nonetheless, in lots of industries, automation is an afterthought.”
Some indicators that you’re prepared for screw fastening automation embrace:
- You’ve a screwdriving process that takes a whole lot of time.
- Staff in your line complain about that individual process.
- Consistency and high quality of the fastening process are low or dropping.
- Screw fastening is turning into a bottleneck for the remainder of your meeting line.
If you’re seeing such indicators — otherwise you simply really feel like meeting automation is the way in which to go — you might be able to get began.
What it’s essential to know to automate a fastening process
The trail to success with any meeting automation is to get the proper information and data upfront.
We’ve got a whole lot of nice assets round screwdriving right here on the Robotiq weblog that you should use to get a head begin.
In addition to studying extra about screwdriving automation, you must also begin to ask questions on your particular fastening process.
Good inquiries to ask your self and your staff embrace:
- What kind of meeting automation most closely fits our wants? Robotic meeting or one other kind?
- How rapidly do we have to deploy the automated system?
- What assets do now we have accessible to commit to the deployment? This contains time, bodily house in our meeting line, price range, and power.
- Which particular screw fastening duties does it take advantage of sense for us to automate first?
- Are our duties appropriate for automation?
- How a lot automation experience do now we have in-house? And the way a lot will we have to be profitable?
Possible, you will not have all of the solutions to those questions prepared but. Consider this as the beginning of the method of automating.
Start by asking these questions. As you collect the solutions, different points will begin to click on into place.
Turnkey meeting automation: Do you have to purchase an off-the-shelf package?
You will see numerous options available on the market for automating screw fastening duties. Solely a few of them shall be appropriate to your particular wants.
One key query to ask your self when you’re contemplating robotics is whether or not you must go together with the DIY method, a bespoke answer from an integrator, or buy an software package.
Utility kits, just like the Robotiq Screwdriving Answer, include all the pieces it’s essential to get your screw fastening robotic working. You needn’t spend any time procuring round for robotic equipment or worrying whether or not the parts you purchase shall be suitable.
For many freshmen to robotic automation, there are big advantages to selecting an off-the-shelf software package. It removes the uncertainty that always surrounds robotic automation and lets you obtain a return on funding rapidly and simply.
Getting began together with your first fastening undertaking
What’s your first step to begin your screw fastening automation undertaking?
A great place to begin is to take a look at our screwdriving software web page. This exhibits examples of individuals in related conditions to you who’ve efficiently deployed screw fastening robots to their meeting strains. It additionally contains our interactive configurator the place you may design your software package to your particular setup.
You may also like our free eBook Find out how to Automate a Screwdriving Cell.
Deploying your first screw fastening robotic can look like a frightening process at first. However with the proper data and slightly serving to hand, you may rapidly see the advantages of one of these meeting automation.
What has held you again from automating your fastening process up till now? Inform us within the feedback beneath or be a part of the dialogue on LinkedIn, Twitter, Fb, or the DoF skilled robotics group.
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