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Which is greatest… an industrial robotic palletizer? Or a collaborative robotic palletizer?
You is perhaps uncertain which of those two robotic options might be best for you. They share many comparable properties. At first look, you would possibly even suppose that they’re the identical.
Standard industrial robots have been used for palletizing for many years. They’ve an extended monitor file and are used extensively in lots of industries. Must you go together with this extra “established” strategy to robotic palletizing?
Collaborative robots, however, are a more moderen resolution. Though cobots have been round for effectively over a decade, cobot palletizing remains to be comparatively new. Cobots are very accessible to new customers. Must you go together with a cobot palletizer as a substitute?
There are a number of components to take note of whenever you’re in search of a robotic palletizing resolution.
While you perceive the variations, you can also make the correct selection for your small business.
What you must learn about palletizing with a robotic arm
Industrial palletizing robots. Collaborative palletizing robots. Are the 2 actually that totally different?
It may be useful to recollect the elemental similarity of those two options. Each are a substitute for the traditional approaches to palletizing:
- Handbook palletizing — Right here a human operator carries out the palletizing process. It’s normally an inefficient strategy and has many disadvantages. Any sort of automation may be higher than handbook palletizing.
- Standard palletizing automation — Right here a completely automated, custom-made palletizing machine is put in in your work flooring. Standard machines can deal with very excessive volumes, take up numerous house, and are typically rigid to modifications.
In comparison with each of those, any robotic palletizing resolution generally is a big benefit for your small business.
Each sorts of robots are extra versatile than typical palletizing automation. It is a lot simpler to reprogram a robotic to deal with altering product traces. Robots additionally help placing extra diversified styles and sizes of merchandise onto the identical pallet.
Robotic vs cobot: A comparability for palletizing
How do industrial and cobot palletizing options differ? Some key variations will have an effect on your selection of robotic.
There’s a motive that industrial robotic palletizers are typically utilized by solely the most important producers — they require a major funding of time, funds, and floorspace. Whereas they’re extra versatile than typical palletizing machines, most industrial robotic methods are greatest suited to larger volumes.
One of many causes that collaborative robotic palletizing is so in style proper now’s that’s accessible to many extra corporations. The methods are typically smaller and are a lot simpler to deploy than industrial robots.
Here’s a comparability desk of the primary related components for palletizing robots:
| Â | Industrial Robotic | Collaborative Robotic |
|---|---|---|
| Velocity | Very quick. 10-40 luggage per minute or extra with layer palletizing. | Quicker than you would possibly suppose. As much as 13 cycles per minute. |
| Payload | Excessive for a lot of methods however varies 5-800 kg | 16 kg |
| Programming | Exhausting. Requires in depth specialist data. | Straightforward. Anybody can do it with minimal coaching |
| Dimension | Large. Requires numerous floorspace. | Small. Simply bigger than 2 pallets. |
| Absolutely loaded price* | $$$$ | $$ |
| Max pallet top | 1-3 m | 1.5-2.75 m |
| Security necessities | Requires a fence and infrequently further sensing. | Can require some sensing and fencing. |
| Ease of redeployment | Exhausting. Requires numerous work to modify to a different process. | Can use the robotic for different duties if mandatory |
| Deployment time | A number of months. | A few weeks. |
* What’s a completely loaded price? In case you are not acquainted with this time period, absolutely loaded prices embrace each the direct price of the robotic and the oblique prices related to the deployment. These oblique prices add loads to the price of an industrial robotic system.
What you possibly can be taught from this desk
Each industrial robots and collaborative robots have distinctive strengths.
The absolutely loaded price is a transparent differentiator. However each robotic methods can have an excellent return on funding so that is much less vital than a number of the different variations.
Three vital components for a lot of customers are deployment time, ease of redeployment, and ease of programming. These are what make collaborative robotic methods a lot extra versatile than industrial robots. They’re straightforward to program, deploy, and redeploy.
Individuals usually suppose that the utmost top of the robots might be very totally different. Industrial robots are loads larger. Nevertheless, cobot merchandise like The Palletizing Answer can attain as much as 2.75 m, which isn’t a lot totally different from an industrial robotic. The actual distinction is within the payload — industrial robots can elevate far more weight.
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Velocity can also be a distinction that individuals usually assume will differ greater than it does. Nevertheless, collaborative robots can have the same cycle time to industrial robots. The rationale that industrial robots can deal with a lot larger volumes is, once more, their larger payload capability. A big industrial robotic can elevate an entire layer of packing containers or luggage in a single cycle. A collaborative robotic can solely elevate one field or bag at a time.
How to decide on a palletizing robotic
Which is the perfect palletizing resolution for you? An industrial robotic or a collaborative robotic?
The reply will rely in your palletizing wants, your obtainable assets, and your expertise with robotics.
If you must course of a excessive quantity of merchandise or you’re palletizing very heavy objects, an industrial robotic could also be the perfect resolution. In order for you a extremely versatile system that’s straightforward to make use of and fast to deploy, a collaborative robotic might be the perfect guess.
It is usually useful to begin by defining the efficiency necessities of your system.
You may ask your self questions like:
- What throughput will we require?
- What number of totally different product traces do we have to palletize concurrently?
- What are the dimensions and form of the objects that we’ll be palletizing?
- Do we’ve got automation specialists on our crew who can perform the deployment?
It is also advisable to see your robotic resolution in motion before you purchase it. You may see movies of our cobot palletizing resolution on our purposes web page together with our interactive on-line configurator.
Which kind of robotic appears best suited in your palletizing wants? Inform us within the feedback under or be a part of the dialogue on LinkedIn, Twitter, Fb, or the DoF skilled robotics group.
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